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Computational Fluid Dynamics
Computational Fluid Dynamics (CFD) is a powerful tool used to simulate and analyze fluid flow phenomena in various fields, ranging from aerospace and automotive engineering to environmental studies and biomedical research. It finds applications in a wide range of industries. In the aerospace sector, it aids in the design of aircraft wings, aerodynamics optimization, and engine performance analysis. In the automotive industry, CFD assists in shaping vehicle bodies,reduziering aerodynamic Drag and enhancing fuel efficiency. CFD is also extensively used in the energy sector, environmental modeling, climate studies, and biomedical research, where it helps to simulate blood flow, drug delivery systems, and respiratory airflow patterns.
Finite Element Analysis
Finite Element Analysis (FEA) is a powerful numerical technique used to analyze and solve complex engineering problems. It involves breaking down a complicated structure or system into smaller, manageable elements and analyzing their behavior under different conditions. FEA has become an essential tool in various industries, including aerospace, automotive, civil engineering, and manufacturing. At its core, FEA employs the principles of continuum mechanics, which describe the behavior of solids and fluids under different loading conditions. By discretizing the structure into finite elements, FEA approximates the behavior of the entire system using simple mathematical equations. These equations are then solved iteratively using computer algorithms, allowing engineers to simulate and predict the response of the structure to various loads and boundary conditions.
Computer Aided Design
CAD software provides a wide range of powerful tools and functionalities that enable designers to explore ideas, visualize concepts, and iterate designs quickly. Through the use of intuitive interfaces and advanced modeling techniques, CAD allows for the creation of 2D drawings and 3D models that accurately represent the intended design. One of the key benefits of CAD is its ability to simulate real-world conditions and test designs virtually. Engineers and architects can perform simulations and analysis to evaluate factors such as structural integrity, aerodynamics, and thermal properties, among others. This enables them to identify and address potential issues early in the design phase, saving time and resources that would have been spent on physical prototyping and testing.
Performance Testing
Performance testing is a crucial aspect of power plant operations. It involves measuring and evaluating the efficiency and reliability of the plant’s equipment and systems, as well as its ability to generate electricity under various operating conditions. The goal of performance testing is to identify any weaknesses or inefficiencies in the power plant’s operation and to optimize its performance. This can include testing the plant’s fuel consumption, emissions, heat rate, and overall output capacity. It typically involves a variety of tests, including load testing, thermal efficiency testing, and Emission testing. These tests were conducted under controlled conditions to ensure accurate and reliable data.
FES/Installation
Field Engineering Services are specialized services provided to support various industries, such as construction, manufacturing, energy, and telecommunications. Field engineers are skilled professionals who work directly on-site, ensuring that projects are implemented, maintained, and optimized effectively.These services encompass a wide range of activities, including installation, troubleshooting, repair, and maintenance of complex systems and equipment. Field engineers are equipped with technical expertise and practical knowledge to handle on-site challenges and provide real-time solutions.It play a crucial role in ensuring the smooth operation of projects. They are responsible for conducting site surveys and assessments, collaborating with clients and project teams, and executing engineering tasks in accordance with safety regulations and industry standards.
Information Technology
TEFUGEN provides smart business solution in Odoo ERP, CRM, Shopify eCommerce, Project Management Tools and much more in line with client’s mission. We have delivered impeccable Open source software product solutions for Small and Medium sized enterprises and have gained their trust. We aim to deliver cost-effective and reliable custom software solutions that match our client’s unique business requirements. Our dedicated Techno-Functional team has extensive experience, technical expertise, functional knowledge and result-oriented attitude to provide robust, secure and scalable software solutions.
Manufacturing
We specialize in manufacturing high-quality ducts and guide vanes designed specifically for applications involving flue gas and air paths. Our products are meticulously crafted to enhance the functionality of factories and power plants, simultaneously reducing emissions and improving energy efficiency. By utilizing top-notch materials and employing advanced technical techniques, we guarantee that our guide vanes and ducts deliver exceptional durability and reliable performance, ensuring long-lasting operation.
"Pre-testing, CFD analysis, and Post-testing were successfully executed within the stipulated time, helping us achieve uniform flow and velocity distribution within the boiler and ducts. We appreciate TEFUGEN for their dedication and commitment to the successful completion of the aforesaid project."
ADHUNIK POWER AND NATURAL RESOURCES LIMITED
“We would like to certify that TEFUGEN Technologies Private Limited, Tiruchirappalli, has successfully completed the CFD Analysis - Flue Gas Duct optimization from the "Economizer outlet to ID fan inlet," including Pre-testing and Post-testing for Adithya Aluminium Limited, Lapanga, as per the defined scope. The CFD analysis report presented by TEFUGEN yielded positive results, leading to the subsequent installation of guide vanes in the flue gas ducts.”
ADITHYA ALUMINIUM LIMITED
“The work order for Pre-testing, CFD analysis, and Post-testing of the flue gas duct circuit was executed successfully by TEFUGEN’s team of experienced engineers and analysts, and the overall performance was found satisfactory.”
ROSA POWER SUPPLY COMPANY LIMITED
“TEFUGEN has been a tremendous contributor to the success of our various projects, and we strongly endorse their services for projects that demand complexity or high-quality standards.”
GEECO ENERCON PVT. LIMITED
"TEFUGEN's flow optimization technique using CFD analysis drastically reduced the pressure drop and helped us to achieve uniform flue gas flow distribution and thus reduced the erosion of ducts”
GMR WARORA ENERGY LIMITED
“We certify that TEFUGEN Technologies Private Limited has successfully completed the “Finite Element Analysis of Ladders & Platform for 2 Nos. of Vessels; Optimization and Development of Fabrication Drawings” for METITO Overseas, Qatar. METITO found the services of TEFUGEN to be satisfactory, fulfilling all our requirements. We wish TEFUGEN the best and hope to work with them again in the near future.”
METITO OVERSEAS
“We certify that TEFUGEN Technologies Private Limited has successfully carried out “Finite Element Analysis of TALCON Seal for reducing the Hot-End Direct Leakage of Air into Flue Gas side of RAPH” for LCRA, USA. Based on the FE Analysis Report provided by TEFUGEN, TALCON Seals were manufactured and installed at the site successfully. TEFUGEN completed the designated scope of work ahead of the agreed timeline, showcasing exceptional quality and meticulous attention to detail.”
GEECO ENERCON PVT. LIMITED
“TEFUGEN Technologies Private Limited brought its expertise to Revolt Intellicorp by delivering detailed analysis and strategic insights to optimize heat distribution across the surface of an electric vehicle battery module. The project “CFD Analysis of Thermal Distribution within EV Battery Module” was successfully completed in accordance with the terms and conditions of the work order. TEFUGEN provided realistic solutions for enhanced airflow and thermal management, leading to improved design efficiency and reduced surface temperatures. Their work was remarkable in all aspects maintaining a high quality of work.”
REVOLT INTELLICORP PRIVATE LIMITED
“TEFUGEN Technologies Private Limited has successfully completed the “Finite Element Analysis of Hydro Test Manifold” for METITO Overseas, Qatar. For predicting the maximum allowable pressure of Hydro Test Manifold, FEM was used and design validation was done as per the requirements. TEFUGEN had carried out the whole project with utmost satisfaction, showcasing exceptional quality and also within the stipulated time frame.”
METITO OVERSEAS
“TEFUGEN extended valuable support to MKIVA Motors by providing in-depth insights and assistance in the project “Structural Analysis of E-Bike Chassis using Finite Element Analysis”. The project was successfully completed in a best manner in accordance with the terms and conditions of the work order. Their contribution was remarkable in all aspects maintaining a high quality of work.”
MKIVA MOTORS PRIVATE LIMITED
“TEFUGEN Technologies Private Limited has successfully carried out “CFD Analysis of Air and Flue Gas Ducts” against our contract for the replacement of Regenerative Air Preheaters with higher size at Semirara Mining and Power Corporation (Sem Calaca Power Plant), Calaca, Philippines. Using the CFD results of TEFUGEN, suitable modifications required in various areas of Air and Flue Gas Duct System were identified, providing scope for performance enhancement of various associated systems. The deliverables, including the CFD Report, were of the highest standard, and GEECO is fully satisfied with the services of TEFUGEN.”
GEECO ENERCON PVT. LIMITED
“TEFUGEN Technologies Private Limited has successfully completed the “Computational Fluid Dynamics (CFD) Analysis of wet well pump discharge pipe line” for METITO Overseas, Qatar. The work was completed well before the scheduled date of completion and found to be satisfactory. CFD Analysis was carried out to assess the flow parameters and the adequacy of existing pump’s design conditions. TEFUGEN fulfilled all our requirements and provided suggestions for improvement.”
METITO OVERSEAS
“TEFUGEN’s timely CFD analysis solutions provided valuable insights that led to the decision to proceed with the Installation of Guide Vanes, based on their recommendations. Post-installation testing is expected to be conducted upon completion of the erection work. We appreciate TEFUGEN’s technical expertise and support throughout this phase of the project.”
VEDANTA LIMITED
“The validated results provided by TEFUGEN effectively demonstrated the efficiency and performance of our product to our clients. We were highly satisfied with the outcomes and look forward to continuing our association with TEFUGEN as our CFD Technology Partner for future projects.”
GURU ENGINEERING WORKS
“We certify that TEFUGEN Technologies Private Limited has successfully completed the “Finite Element Analysis, Optimization of Sludge Bin & Development of fabrication drawings for the optimized design” for METITO Overseas, Qatar. The work was completed well before the scheduled date of completion. FE Analysis was carried out resulting in a design to withstand the given maximum load, have free movement, easy maneuverability & comfortable handling. METITO found the services of TEFUGEN to be satisfactory, fulfilling all our requirements.”